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  4. A lil bumper repair before and after. 56k Pack a big lunch!!!

A lil bumper repair before and after. 56k Pack a big lunch!!!

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  • wesholeW Offline
    wesholeW Offline
    weshole
    wrote on last edited by
    #1

    So I got my sweet ride with one major blemish. The front bumper has a big tear in it. ?Now being its a sweet ass "aero" bumper, I had to get it fixed. Being the handy (and cheap) fella that I would like to think I am, I figured I'd try to repair it myself. First thing I did is stroll down to my local parts store/body shop supplier to get the skinny on what was used to do such a repair. Less than $80 later, I'm out the door. Here's what I ended up purchasing.

    legacy image
    legacy image

    The patch panels are pretty much just sound deadening and in this case were pretty much useless. It took me an hour of trying to make that work to realize it.

    So anyway on to the repair.

    Here's what I started with.... N otice the nice lil frankenstien stich holes that the previous owner made to keep it intact. SWEET!!!
    legacy image
    legacy image
    legacy image
    legacy image
    legacy image

    Here's the actual adhesive/filler in its un mixed form.
    legacy image

    Remember this pic?
    legacy image

    See that calking gun? Aint no way in hell thatll work for this stuff. Im a big guy and I struggled to even get it to come out. So, a different plan was in order. I had to take the tip off and squirt a little bit onto a pallet to mix the old fasioned way, with a putty spreader.

    O.K. now the hardest part of this repair happens now. Remember the patch panels I posted a pic of earlier? They are supposed to give you some backing and hold the panel together so to speak while the adhesive sets up. Well, that too wasnt going to happen. So I ended up mixing a little bit up, putting it on the front most part of the bumper, and holding it for 15-20 minutes for it to set up solid so It would hold its shape.
    legacy image

    This was hard because the bumper itself wanted to go every which way but where it was supposed to go.

    Next, went to the lower portion of the bumper and applied some more adhesive to the outer part of the bumper. I only went about 2/3 the way back because again, it didnt want to stay flush. So, another 20 minutes gone holding it in place.
    legacy image

    After that set up, I wanted to give it some structural integrity so I mixed up a good size glob of the stuff and went to the backside of what I just repaired and let the love flow so to speak.
    legacy image

    Note the zip tie i put back in the bumper. I had to do this while I was doing the job to keep the two pieces in somewhat close proximity to each other to make the bond.

    The rest of the filling consists of the same thing. I went to the rear most part of the lower section first and finished both outside and inside filling. then to the upper (opening) area to do the same.

    legacy image
    legacy image
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    Here's what it looked like after my initial sanding with the da. Btw, all sanding on this was done with 180 grit sandpaper.
    legacy image

    So then I added some more to fill in the imperfections and here's the semi finished result. Had to touch it up a lil more after this.

    legacy image

    And here's a closeup ready for primer. Notice that you can still see the the actual rip area. It is only visible and unable to be felt so it should caover up fine.
    legacy image

    Here's some finished product pice taken right after I washed it off. I wanted to take pics of it wet to show the visible repair. It turned out great imho. Tomorrow it get some primer.

    legacy image
    legacy image

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    • MisterCMKM Offline
      MisterCMKM Offline
      MisterCMK
      wrote on last edited by
      #2

      Looks good Wes

      FASTER THAN DUBBSY

      > thrash;315544 wrote:
      > I noticed that the new 5.0 valve covers say "Ford Motorsport" or something on them. Instead, the valvecovers should be a big bald eagle, holding a rifle in one talon, an american flag in the other, eating apple pie, and shitting on the outline of europe.
      >
      > Ford is back :)

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      • King RicerK Offline
        King RicerK Offline
        King Ricer
        wrote on last edited by
        #3

        looks good!

        > Trafik Jamz;299122 wrote:
        > But Freitag is a slut....everyone knows this!

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        0
        • A Offline
          A Offline
          aliengotpsi
          wrote on last edited by
          #4

          Wes, For better strength use a metal screen on the back side of the bumper around the repair. Also if it cracks on you again , you might want to talk to Matt Johnson and ask to use his plastic welder. He used to do bumpers for me @ SLD now he does bumper repair full time @ Corwins..

          3M makes some nice products for bumper repair.. If you need a nice mini paint gun I'll let you use mine.
          

          Looking good!!

          Kevin Smith
          Straightlinedetailing.com
          Why does everybody brush their teeth before going to the dentist but never wash their car before bring it to me??

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          • bubbaB Offline
            bubbaB Offline
            bubba
            wrote on last edited by
            #5

            looks good wes

            Current Cars:
            08 Honda Ruckus - Stunt Machine
            93 Subaru Impreza L - DD/ Winter beater
            90 Honda CRX - Project car
            90 Honda CRX Dx - Burnt (R.I.P.) - Racecar

            Past Cars: 85 Chevy C-10, 87 Dodge D-50, 91 Honda Prelude Si, 91 Buick Regal, 91 Acura Integra Ls, 87 Mazda RX-7, 90 Honda Civic Si, 91 Honda Civic Si, 89 Chevy S-10, 91 Honda Crx Hf, 91 Acura Integra Rs, 95 Subaru Impreza L, 92 Acura Integra GSR, 89 Mazda RX-7 (LT1), 88 Mazda RX-7, 92 Civic Cx, 87 Mazda RX-7 TII

            1 Reply Last reply
            0
            • JoelJ Offline
              JoelJ Offline
              Joel
              wrote on last edited by
              #6

              just dont crash your car...

              no race car? becuz homeowner...

              1 Reply Last reply
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              • wesholeW Offline
                wesholeW Offline
                weshole
                wrote on last edited by
                #7

                Joel;248516 wrote:
                just dont crash your car...

                WTF does that have to do with anything?

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